Integrated Wire Rope Flaw Detection Machine Wire Rope Flaw Detector

• On-line detection of wire rope internal and external defects including broken wires, wear, rust, deformation, loose strands, skip wire, and material changes
• Test result reports meet various industry standards with broken wire count and broken area ratio calculations
• Computer USB interface (wired) or built-in Wi-Fi network (wireless) for direct sampling processing analysis with real-time sound/light alarms and display
• Circular sensor structure with circumferential surround and axial magnetization for instant saturation magnetization
• Alloy aluminum sensor shell with waterproof, dustproof, shock-proof and moisture-proof protection
• Stable operation with high detection accuracy, strong anti-interference performance, and reliable data
• Compatible with Windows 98 through Windows 11 operating systems
• Widely used in mining, cableways, lifting equipment, elevators, port machinery, and cable bridges

Utilizes software-based virtual instrument technology for direct computer sampling processing, ensuring no missed detection or misjudgment with accurate, repeatable results.

Applies electromagnetic qualitative, quantitative, and positioning detection according to national standards for wire rope scrap evaluation across industries.

Compliant with ASTM1571-2021 American standard and GB/T21387-2008 national standard.

• Wire rope diameter range: φ1.5-300mm (requires appropriate sensor configuration)
• Sensor-to-rope relative speed: 0.0-6.0 m/s (Optimal: 0.1-0.5 m/s)
• Optimal sensor guide sleeve gap: 2-4 mm (Permissible: 0-15mm)
• Broken wire detection accuracy: 99.99% for single centralized breaks
• Quantitative accuracy: ≥92% for repeated detections
• Metal cross-section change detection: ±0.055% repeatability error
• Test precision indication error: ±0.2%
• Length detection error: ±0.2%
• Power supply: 5V from computer battery
• Sensor weight: Typically <10kg (customizable)
• Operating conditions: -10℃ to 40℃, 86-106Kpa, ≤85% humidity